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Cut9 light gantry plasma cutting machine

Short Description:

CUT9 light gantry CNC cutting machine is a newly-developed CNC cutting machine to replace portable CNC cutting machines,it is suitable for cutting thin and medium thick plate. It is integrated with high speed, high precision, and miniaturization, and the structure is separated from the cutting table. With the feature of easy installation, human-computer interface, easy operation, stable work, elegant appearance, they can be used to cut almost all kinds of metal plate automatically.


Product Detail

Product Tags

 Brief Introduction

CUT9 light gantry CNC cutting machine is a newly-developed CNC cutting machine to replace portable CNC cutting machines,it is suitable for cutting thin and medium thick plate. It is integrated with high speed, high precision, and miniaturization, and the structure is separated from the cutting table. With the feature of easy installation, human-computer interface, easy operation, stable work, elegant appearance, they can be used to cut almost all kinds of metal plate automatically.

The beam uses light structural design,with good rigidity structure, light deadweight and small movement inertia. The gantry structure, Y axis used dual-motor dual-driven system, X, Y, Z axis all use dual-straight rail that make the machine driving smoothly with high-precision.Cutting mouth is small, tidy,and avoid a second dressing processing. The numerical control system disposes high, the automatic striking arc, the performance is stable. Supporting FASTCAM. ARTCAM software, Type3 produce standard G code way document,also can change software to read AUTOCAD software produce DXF form documents.

The standard size of the machine is 3×7m, longitudinal effective cutting width is 2.5m, transverse effective cutting length is 6m. other sizes can be customized. The machine can cut under the mode of both flame and plasma, the quotation of standard configuration doesn’t include plasma power source or cutting table. The plasma power includes 100A/120A/160A/200A/260A for customers to choose. The cutting table is welded by customers according to drawings we provide.

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Basic configuration and technical parameters

1. Using highly-precise linear guides, dual drive. The machine works noiselessly with high speed and high precision.

2. Human-computer interface design makes the machine easy to learn and operate, and have complete functions.

3. Have 7 inch color LCD display and operate panel, and read program and software upgrade by USB flash driver.

4. Have the function of automatically memorizing and restoring when power off.

5. Have the function of wireless remote control which can control cutting at any place around the control desk.

6. Can choose automatic arc voltage torch height control or electric height device.

7. Can effectively avoid high frequency interference and make cutting stable and safe.

8. Cutting torch can according to customer’s requirement to equip with plasma or flame torch

9. Step motor, bilateral drive  

10. With machine ,will standardly equip FASTCAM nesting software, flame cutting nozzle. Plasma nozzle. Transmission U flash. Machine operation CD.

Cutting mode

Flame cutting + plasma cutting

Cutting materials

Carbon steel, stainless steel, aluminium, etc

Flame cutting thickness

8-200mm

Plasma cutting thickness

0.4-30mm depending on plasma power source

Standard cutting range

2500mm×6000mm 

(Optional 3000*8000/4000*6000/4000*8000mm,other size can be customized)

Vertical stroke of cutting torch

150mm(200mm And Higher Is Optional)

Control system

Fangling F2100B / Starfire Controller/Start Controller

THC

Automatic cutting height controller

Operating language

English, French, Russian, Spanish, etc

Software

Fastcam, Starcam, etc

Driving System

Stepper Motor And Drivers(Servp motor is optional)

Max. Cutting Speed

12000mm/Min(different configuration and different material and thickness speed is different)

Max. Travelling Speed

30000mm/Min(different configuration speed is different)

Working Voltage

380V/3ph(220V/3ph is optional)

Plasma Generator

Huayuan China and USA power as your requirements

Output Current

63/100/120A/160A/200A China(45/65/85/105/125/200A USA)

Working Material

Steel, Aluminum, Galvanized Sheet, Titanium Plate, Platinum Plateand almost all of the metal

Machine performance and features

1. Easy to learn, easy Interface

CAD graphics by convert software to create cutting path, automatically identify inner and outside cutting, Automatically generated lead in and out line. Reasonable renewal, inner hole is preferred. Single accessory is preferred, can use.

A non-closed graphics to special cutting. Length sheet cutting, reduce heat deformation efficiency. Can supply type3、Mastercam、ProE、CAXA、artcut.etc. software to connector.

Kerf automatically compensation,subsidiary nesting, automatic sorting, continuous bulk cutting.Automatic rise and lower speed, automatic identify cutting start point, corner speed is stable, improve cutting accuracy.

Inner and outside setting U flash method, transfer file through outside U flash to inner U flash. Even electric power is off, data will not lose. Para stored by ways of compression code, improve store quality. With machine to set encrypt. Ensure datas are safe.

2. Operation is convenient, maintenance is convenient

Friendly interface, Chinese and English display, with machine prompting operation methods, keyboard is simple, operation is fast, be clear at a glance. Interface lamp can provide fault diagnosis.

3. Inexpensive and compact structure

A reasonable space-saving arrangement and strong compact design makes the machine run more smoothly and cutting quality assurance.

4.Increase anti-jamming processing and to avoid the failure rate mostly

5.graphic display

6. Power off memory

Mechanical part

1. Machine with mast structure

The main part of the machine is composed by a beam and two vertical frames. The Door Frame Machine includes frame and beam, towline are used by vertical horizontal mobile devices. Mechanical part can achieve a high precision, smooth and stability for rack and pinion drive.

Vertical guide rails are using high-precision grinding, using sliding rails of precision machining fix tightly to the basic steels with bearing and with the adjustment bolt for installation and adjustment easily. The vertical drive system is assemble and install within the vertical side frame that the low-position design allows transmission more reasonable and steady. At the bottom of the vertical side frame, it has two Scroll Wheel on both sides front and rear that can scrolling along the rail Smoothly. Equipped with front and rear side rails scraping device to ensure the rail surface has no debris and this product add a high-intensity linear guide on horizontal transmission and cutting torch lift to make sure the guiding precision. Besides, Precision machining of gears and racks that can guarantee machine's vertical and horizontal transmission accuracy, and eliminate the gap as well.

2. CNC System Introduction

1. This system is researched by Shanghai jiaotong university cutting machine with two axis digital controller, it is suitable for oxygen gas and plasma cutting industry. All operations have menu and graphics tips, Perfect functions, easy operation, easy to use. System adopts high speed ARM9 and DSP control structure, making cutting process more stable and reliable.

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Fig.1 MINI-CNC

2. System features

● Display: 7’’ 800*480high resolution 16 million color high brightness LCD screen

● Control shaft numbers: 2axies linkages(can be customized for 3 axies)

● Control accuracy: ± 0.001mm

● Coordinate range: ± 99999.99mm

● The maximum pulse frequency: 200KHz;The highest speed:15m/ minutes

● The largest program lines: 150,000lines; the max. single program:6MB

● User space program: 256MB

● Time resolution: 10ms

● System working power supply: DC +24VDc power input

● The system working environment: temperature-10℃to +60℃;Relative humidity 0-95% No condensation

● CPU: ARM9  Basic frequency:200MHZ system basic frequency

3. The system interface

● 15 core and two axis motor driver interface

● 25 core female head 16-way optoelectronic isolation output, the maximum flow backward 300mA

● 25 core female head 16-way optoelectronic isolation input, the max input electricity

● on the front panel built-in USB interface, convenient for user transmitting cutting code. Expand IO input/output port; PWM input/output port;The analog input port;Coding input ports

4. System function

● All Chinese/English menu system;

● 45 kinds of commonly used graphics library (including grid pattern),can choose set sheet size and hole size;

● All Chinese/English menu system,Chinese English interface one-key to change;

● Support the EIA code (G code) and FastCAM、FreeNest、SmartNest、IBE etc. nesting software;

● Graphic scale, rotation, mirror, matrix arrangement;

● The graphics plate correction;

● Customizable coordinate system, support 2 d coordinates of all eight possibility;

● Customizable all types of input and output port (normally open or normally closed) and serial number;

● Can self-diagnosis system’s IO station and key state, convenient for examination and troubleshooting;

● Can single or all to lead-in and lead-out profiles;

● Display date, week, clock;

● Data backup and online upgrade;

● Support oxygen gas, plasma, powder spraying and demonstrates four modes;

● Complete all kinds of processing parameters, can meet different process requirements;

● Oxygen gas and plasma IO control separately;

● Oxygen gas automatically adjustable height and two levels of preheating, level 3 perforation;

● Plasma arc voltage feedback, position feedback, corner automatically closed Plasma arc voltage;

● Support the edge cutting;

● Movement can be real-time acceleration and deceleration;

● According to the steel plate thickness, speed limit in the corner can be automatically, effectively prevent the burnt;

● Choose the line and number;

● Static/dynamic processing and graphic display, graphics larger/smaller, under dynamic state tracking the cutting point;

● Set arbitrary starting speed, speed time;

● Have power-off .breakpoint memory protection function;

● Can set different administrative authority and the corresponding password, safeguard the rights and interests of the management;

● Available for remote control and proceed front .back. left. right and cutting movement’s start, stop etc. Action (optional) ;

Program Software

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This is a fully automated system with a high level of automation and a focus on saving time. Which is based on AutoCAD drawing. The software is easy to learn can can automatically convert the AutoCAD drawing int to  G-code file, and then transfer G-code file into CNC cutting machine by USB key which is convenient to operate.

4. Machine Driver

Machine’s drive is achieved by a reliable stepper motor driving system. Vertical and horizontal drivers composed of drive gears and precision racks and also gap between the gear and rack ,can be eliminated automatically so as to ensure the machine precision in a continuous movement.

5. Single-Torch Group

Flame torch group:one group with a cutting torch flame cutting torch alone used for carbon steel regular cut. can according to customer’s requirement to equip with plasma or flame torch.

Holder:cutting torch gripper can adjust in all directions.

Lift-conditioning:lifting equipment for the peer-optimal use of forward pass screw gear motor to drive cutting torch movements,which affect the accuracy of the key cutting machine parts a choice of two cylindrical guide rod linear guide to ensure smooth and reliable operation up and down direction of the Slotted vertical degree.

Plasma Power Source: Any brands

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CNC Cutting Machine is compatible with any brands of plasma.

Service and quality commitment

1. Machine has 14months limited quality warranty.

2. Our quality policy: With satisfied products .sincere service, outstanding characteristic to meet customers’ requirement.”

3. Company has perfect pre-sale. Selling. After-sale service system. Also supply maintenance. repair service although it beyond guarantee period(only charge corresponding cost)  

4. We will supply warmth. Accurate and timely service, try our best to meet and Exceed your expectations and requirements. please contact us timely.


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